Smittybilt Defender Rack Installation

Oct. 28, 2016 By Justin Magner
The Smittybilt Defender rack offers a great option for storing gear on the trail.

Whether it’s a weekend of camping or a remote overland adventure, off-roaders always need more storage space. A great option is a roof-mounted rack, which gives off-roaders the ability to store additional cargo, gear you don’t want in the rig (fire wood, dirty clothes, etc.) and the ability to mount tools that you also don’t want rattling around in the cabin.

Here is the supplied hardware supplied by SmittyBilt to install are Defender Roof Rack on our WJ Build. The install kit includes roof mounting hardware (bottom pieces, Part# S/BDS2-6), Shovel and Axe mounts (top left, Part# D-8138) and a Trail Jack mount (top right, Part# D-8076).

There are a ton of great options out there for rooftop racks for our Grand Cherokee WJ, but the Smittybilt Defender Rack really caught our attention. The racks are constructed of heavy-duty, 16-gauge 1-inch-steel tubing that is all fully welded, and the rack is finished off with a black-textured powder coat to withstand the environment and the wear and tear of the trail. There is a wide variety of size options depending upon your vehicle, and the racks offer mounting for auxiliary lighting (with four front tabs and two rear tabs).

After doing a quick parts check, we started by putting the rack on a blanket to keep from scratching off the powder coat while attaching the mounting hardware to the rack.

Something we found to be very helpful was to measure the mounting area before putting the rack on the roof. Since this is a universal rack there is multiple locations to mount the hardware.

The tools we needed for this install was a measuring tape, two ratchets with 13mm deep and shallow sockets, along with 7/16 deep and shallow sockets. Hot tip: Measure the highest point of your rack with your accessories installed. That way when you get to that unknown parking structure you know if you’re clear. The overall height of our rack on the Jeep is 84".

Also, if you install locks to secure tools, make sure they unlock before your hit the trail. Also, lube them up and slap some good tape over the key holes to help keep them in working order and debris free.

After measuring the mounting locations on the WJ, we measured out the mounts for the rack while it was on the# floor to make sure they get installed in the proper locations.

To keep from damaging the paint on our Grand Cherokee, we put a blanket down on the roof and had a helping hand to get the rack in place. The rack isn’t exactly light but it’s also not super heavy so much as it’s awkward due to its size, so it’s a bit much for just one person to handle confidently.

With the rack not yet permanently attached but securely in place, we lifted the back hatch to make sure there’s plenty of clearance.#

Here you can see how the WJ's rack mounting hardware attached to both the rack and roof.

Here we’re putting the final touches on installing the axe/shovel mounts. Overall, the installation for these is pretty straightforward#.

The axe/shovel mount was simple to install, but we found the trail jack mount a little trickier. We loosely installed the mounting hardware first to make sure we had it right.

After we were confident in the Trail Jack mount install. We tightened it down. Note that something we found important was one of the mounts must be between the base of the Jack and the lifting base. Other wise the jack can slide in the mount.#

One of the coolest features for both the trail jack mount and axe/shovel mount is the ability to add a lock for added security so your tools don’t get nabbed.

The Defender Rack is a great option when you need some extra room for camping gear or whatever extra trail gear you can’t fit in your rig. The ability to store gear up top also means we have plenty of space for our dogs in back.

CONTACT
Smittybilt
Smittybilt.com


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